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Discovering Design Rules in Product Formulation using Automated Rheo-Dialysis and Scattering

Reference number ENGMDM001

Funding
Funded
Study mode
Full-time
Apply by
Start date
Subject area
Engineering

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Overview

In this project, you will establish new data‑driven approach for polymer-surfactant formulations using open-loop automated screening of structure, composition and flow. You will use a novel rheo‑dialysis platform and small-angle scattering to systematically explore in-use changes in environmental conditions, revealing how structure and mechanical responses in soft matter formulations build, adapt, and relax.

About this opportunity

Personal care products such as shampoo are complex materials that rely on careful and precise structuring of polymers and surfactants in solution to provide the needed material properties for the end user. Blends of polymers and surfactants can create products that have passable properties in controlled conditions, but the end-use conditions can include complex material changes through dilution, shear and environmental chemical changes. To understand these, we require new underpinning molecular design principles.

In this project, you will establish new data‑driven approach for polymer-surfactant formulation using open-loop automated screening of structure, composition and flow.   You will have the opportunity to work with a novel rheo‑dialysis device, which is unique to our labs and allows the chemical environment to be altered while simultaneously measuring its flow properties. This approach will be used to systematically vary environmental conditions to emulate in‑use changes, revealing how structure and mechanical responses build, adapt, and relax. You will complement these experiments by structural characterisation and screening of industrially relevant formulations through small-angle X-ray scattering (SAXS). The data generated will be used to train and validate the application of machine learning techniques to link constituent molecular descriptors, their structure, and function. Through combining mechanical and structural characterisation with data driven approaches and industrial formulation principles you will devise new design rules that guide and inspire the future of personal care formulation.

This project will be supervised Dr Anders Aufderhorst-Roberts, Dr William Sharratt (both from the Department of Materials, Design and Manufacturing Engineering), Dr Courtney Thompson and Dr Nick Ainger (both from Unilever).

Dr Aufderhorst-Roberts will lead the project.  His research group is focused on the use and development of experimental tools to characterise the dynamic and responsive behaviour of soft and biological materials under changing mechanical environments. His group is highly interdisciplinary, spanning soft matter, biophysics, biomaterials and instrumentation design.  A major current focus of his lab is novel rheology techniques for materials characterisation, including the rheodialysis technique, which was invented and pioneered in his group. Dr Sharratt’s group focusses on developing structure-function relationships of designer soft and polymeric materials, with a particular emphasis on small-angle scattering. He has significant expertise in the self-assembly and interfacial behaviour of surfactant and polymer solutions and has active multinational projects in AI-augmented formulation.  He will provide training in small-angle scattering and AI and machine learning approaches.  The University supervisors are complemented by support industrial supervisors at Unilever (Thompson, Ainger) who have a combined 30 years of industrial formulation chemistry experience. They will provide training in industrial formulation and will support wider employability, including secondments at Unilever alongside technical training and system-specific insight.

This project is expected to start in October 2026 and is offered under the EPSRC Centre for Doctoral Training in Digital and Automated Materials Chemistry based in the Materials Innovation Factory at the University of Liverpool, the largest industry-academia colocation in UK physical science. The successful candidate will benefit from training in robotic, digital, chemical and physical thinking, which they will apply in their domain-specific research in materials design, discovery and processing. PhD training has been developed with 35 industrial partners and is designed to generate flexible, employable, enterprising researchers who can communicate across domains.

Further reading

Aufderhorst-Roberts et al, “The Rheodialysis Approach” Netzsch White Paper, 2026:

Rafique et al., Soft Matter, 2020,16, 7835-7844, https://doi.org/10.1039/D0SM00982B

Khodaparast et. al., JCIS, 2021, 582, 1116-1127, https://doi.org/10.1016/j.jcis.2020.08.002

Sharratt et. al., Gels, 2021, 7(2), 44; https://doi.org/10.3390/gels7020044

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Who is this for?

Candidates will have, or be due to obtain, a Master’s Degree or equivalent in Chemistry, Engineering, Materials Science, Physics, or related disciplines. Exceptional candidates with a First Class undergraduate degree or equivalent in an appropriate field will also be considered.

The minimum English Language requirements for international candidates is IELTS 6.5 overall (with no band below 5.5) or equivalent. Find out more about English language requirements.

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How to apply

  1. 1. Contact supervisors

    We strongly encourage candidates to get in touch with the supervisory team to get a better idea of the project before making a formal application online. Any informal enquiries about the project can be directed to Anders.Aufderhorst-Roberts@liverpool.ac.uk .

    Supervisors Email address Staff profile URL
    Dr Anders Aufderhorst-Roberts Anders.Aufderhorst-Roberts@liverpool.ac.uk https://www.liverpool.ac.uk/people/anders-aufderhorst-roberts
    Dr William Sharratt W.Sharratt@liverpool.ac.uk https://www.liverpool.ac.uk/people/william-sharratt
    Dr Courtney Thompson
    Dr Nick Ainger
  2. 2. Prepare your application documents

    Review our CDT guide on “How to Apply carefully as it may differ from a standard application process. You may need the following documents to complete your online application:

     

    • University transcripts and degree certificates to date
    • Passport details
    • English language certificates (international applicants only)
    • A personal statement
    • A curriculum vitae (CV)
    • Contact details for two proposed supervisors
    • Names and contact details of two referees.
  3. 3. Apply

    Finally, register and apply online. You'll receive an email acknowledgment once you've submitted your application. We'll be in touch with further details about what happens next.

    Please indicate the subject area as Materials Engineering. You’ll receive an email acknowledgment once you’ve submitted your application. We’ll be in touch with further details about what happens next.

    We will interview on a rolling basis and fill the position on a first come, first served principle. We will close the application once a suitable candidate is found (this may be before the deadline) hence early application is advised.

    We want all our Staff and Students to feel that Liverpool is an inclusive and welcoming environment that actively celebrates and encourages diversity. We are committed to working with students to make all reasonable project adaptations including supporting those with caring responsibilities, disabilities or other personal circumstances.

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Funding your PhD

The EPSRC DAMC CDT Studentship will cover full home tuition fees and a maintenance grant for 4 years starting at the UKRI minimum (£21,805 for 2026-27 academic year). The Studentship also comes with a Research Training Support Grant to fund consumables, conference attendance, etc.

Studentships are available to any prospective student wishing to apply including both home and international students. While EPSRC funding will not cover international fees, a limited number of scholarships to meet the fee difference will be available to support outstanding international students.

If you have a disability you may be entitled to a Disabled Students’ Allowance on top of your studentship to help cover the costs of any additional support that a person studying for a doctorate might need as a result.

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Contact us

Have a question about this research opportunity or studying a PhD with us? Please get in touch with us, using the contact details below, and we’ll be happy to assist you.

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