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Autonomous, On-Demand Manufacture of Polymer Nanomaterials in Continuous-Flow

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Overview

This project will develop a continuous-flow platform for discovering, producing, and optimising precision polymeric nanomaterials. The resulting autonomous ‘micelle machine’ will enable non-experts to produce valuable nanomaterials ‘on-demand’. This highly interdisciplinary project is a unique opportunity to gain valuable skills in digital and automated polymer nanoscience within a supportive, engaging setting that contains world-class facilities and expertise.

About this opportunity

Engineered polymer nanomaterials are a transformational technology due to their low cost, simplicity, versatility, and ease of functionality. If they are to realise their full potential, strategies to discover, optimize, and manufacture precision polymer nanomaterials with uniform size and shape are needed. Continuous-flow processes represent an elegant solution for conducting polymer synthesis and self-assembly as they are highly modular, can be scaled-out, offer real-time monitoring, and can be autonomously controlled. This project will develop a versatile platform for continuous-flow polymer synthesis and self-assembly. A variety of in-line and on-line analysis techniques will be explored including in-line SAXS/SANS, and the resulting data used to develop an AI-guided, autonomous system capable of producing non-spherical nanomaterials of precise size, shape and dispersity on demand. This ‘micelle machine’ will output target precision nanomaterials from monomer feedstocks by autonomous exploration, optimisation, and scale-up of both synthesis and self-assembly steps. This step-change in throughput will rapidly accelerate the discovery and development of precision polymer nanomaterials, overcoming current limitations for producing important yet difficult to access nanomaterials such as those used in nanomedicine and optoelectronics.

The supervisory team brings a unique combination of expertise to this project. Dr Street (Department of Chemistry), the primary supervisor of this project, brings a wealth of expertise in polymer synthesis and self-assembly, especially in the manufacture of precision polymer nanomaterials via crystallization-driven self-assembly (CDSA). Prof Slater (Department of Chemistry) is an expert in flow chemistry and has been exploring the continuous-flow synthesis and self-assembly of challenging species using a range of in-line analysis techniques. Dr Sharratt (Department of Materials, Design and Manufacturing Eng) is an expert in scattering techniques including small angle X-ray/neutron scattering (SAXS/SANS) and has experience with adapting this technology to high-throughput experimentation and continuous-flow. Prof Maskell (Department of Electrical Engineering and Electronics) is an expert in data-guided decision making and has extensive expertise in AI and machine learning techniques with a track record of addressing real-world problems in diverse fields. Together, this combination of expertise is unique to Liverpool and ideally positions the proposed studentship for success.

The interdisciplinary nature of this project means the successful student can expect to learn a broad range of skills, from fundamental chemical and polymer synthesis, through self-assembly and nanoscience, to flow chemistry, reactor design, in-line/on-line analysis and scattering techniques, data science, coding, automation, AI, and high-throughput experimentation.

This project is expected to start in October 2026 and is offered under the EPSRC Centre for Doctoral Training in Digital and Automated Materials Chemistry based in the Materials Innovation Factory at the University of Liverpool, the largest industry-academia colocation in UK physical science. The successful candidate will benefit from training in robotic, digital, chemical and physical thinking, which they will apply in their domain-specific research in materials design, discovery and processing. PhD training has been developed with 35 industrial partners and is designed to generate flexible, employable, enterprising researchers who can communicate across domains.

Further reading

  1. Precision Stealth Nanofibers via PET-RAFT Polymerisation: Synthesis, Crystallization-Driven Self-Assembly and Cellular Uptake Studies. Eur. J. 2025, 31, e202500108. https://doi.org/10.1002/chem.202500108.
  2. Self-Assembly under Continuous Flow Conditions. Chemical Communications 2025, 61 (56), 10236–10251. https://doi.org/10.1039/D5CC01809A.
  3. Micellar Structure and Transformations in Sodium Alkylbenzenesulfonate (NaLAS) Aqueous Solutions: Effects of Concentration, Temperature, and Salt. Soft Matter 2020, 16 (33), 7835–7844. https://doi.org/10.1039/D0SM00982B.
  4. A Bayesian Approach to Fusing Uncertain, Imprecise and Conflicting Information. Information Fusion 2008, 9 (2), 259–277. https://doi.org/10.1016/j.inffus.2007.02.003.
  5. Direct Preparation of Two-Dimensional Platelets from Polymers Enabled by Accelerated Seed Formation. Synth 2025, 4 (7), 808–815. https://doi.org/10.1038/s44160-025-00767-x.
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Who is this for?

Candidates will have, or be due to obtain, a Master’s Degree or equivalent in Chemistry, Engineering, Materials Science, Physics, or related disciplines. Exceptional candidates with a First Class undergraduate degree or equivalent in an appropriate field will also be considered.

The minimum English Language requirements for international candidates is IELTS 6.5 overall (with no band below 5.5) or equivalent. Find out more about English language requirements.

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How to apply

  1. 1. Contact supervisors

    We strongly encourage candidates to get in touch with the supervisory team to get a better idea of the project before making a formal application online. Any informal enquiries about the project can be directed to Steven.Street@liverpool.ac.uk.

    Supervisors:

    Dr Steven Street Steven.Street@liverpool.ac.uk https://www.liverpool.ac.uk/people/steven-street
    Prof Anna Slater Anna.Slater@liverpool.ac.uk https://www.liverpool.ac.uk/people/anna-slater
    Dr William Sharratt W.Sharratt@liverpool.ac.uk https://www.liverpool.ac.uk/people/william-sharratt
    Prof Simon Maskell S.Maskell@liverpool.ac.uk https://www.liverpool.ac.uk/people/simon-maskell
  2. 2. Prepare your application documents

    Review our CDT guide on “How to Apply carefully as it may differ from a standard application process.

  3. 3. Apply

    Finally, register and apply online. You'll receive an email acknowledgment once you've submitted your application. We'll be in touch with further details about what happens next.

    Please ensure you include the project title and reference number CCPR167 when applying and indicate the subject area as Chemistry. Candidates are strongly encouraged to apply early before the deadline. This position will remain open until a suitable candidate has been found.

    We want all our Staff and Students to feel that Liverpool is an inclusive and welcoming environment that actively celebrates and encourages diversity. We are committed to working with students to make all reasonable project adaptations including supporting those with caring responsibilities, disabilities or other personal circumstances.

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Funding your PhD

The EPSRC DAMC CDT Studentship will cover full home tuition fees and a maintenance grant for 4 years starting at the UKRI minimum (for the 2025-26 academic year this was £5,006 pa tuition fees and £20,780 pa maintenance grant; rates for 2026-27 academic year TBC). The Studentship also comes with a Research Training Support Grant to fund consumables, conference attendance, etc.

Studentships are available to any prospective student wishing to apply including both home and international students. While EPSRC funding will not cover international fees, a limited number of scholarships to meet the fee difference will be available to support outstanding international students.

If you have a disability you may be entitled to a Disabled Students’ Allowance on top of your studentship to help cover the costs of any additional support that a person studying for a doctorate might need as a result.

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Contact us

Have a question about this research opportunity or studying a PhD with us? Please get in touch with us, using the contact details below, and we’ll be happy to assist you.

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