ULMS Electronic Module Catalogue

The information contained in this module specification was correct at the time of publication but may be subject to change, either during the session because of unforeseen circumstances, or following review of the module at the end of the session. Queries about the module should be directed to the member of staff with responsibility for the module.
Title LEAN THINKING
Code KMGT603
Coordinator Dr M Tickle
Operations and Supply Chain Management
M.Tickle@liverpool.ac.uk
Year CATS Level Semester CATS Value
Session 2022-23 Level 7 FHEQ Whole Session 15

Pre-requisites before taking this module (other modules and/or general educational/academic requirements):

KMGT705 Business Management & Analysis 

Modules for which this module is a pre-requisite:

 

Programme(s) (including Year of Study) to which this module is available on a required basis:

 

Programme(s) (including Year of Study) to which this module is available on an optional basis:

 

Teaching Schedule

  Lectures Seminars Tutorials Lab Practicals Fieldwork Placement Other TOTAL
Study Hours           50

100

150
Timetable (if known)              
Private Study 0
TOTAL HOURS 150

Assessment

EXAM Duration Timing
(Semester)
% of
final
mark
Resit/resubmission
opportunity
Penalty for late
submission
Notes
             
CONTINUOUS Duration Timing
(Semester)
% of
final
mark
Resit/resubmission
opportunity
Penalty for late
submission
Notes
Assessment 1 Standard UoL penalty applies for late submission. Assessment Schedule (When) :Whole Session    35       
Assessment 2 Standard UoL penalty applies for late submission. Assessment Schedule (When) :Whole Session    25       
Assessment 3 Standard UoL penalty applies for late submission. Assessment Schedule (When) :Whole Session    30       
Assessment 4 Standard UoL penalty applies for late submission. Assessment Schedule (When) :Whole Session    10       

Aims

Provide an understanding of the components of a contemporary lean operations strategy and the benefits and challenges of applying lean principles within business operations;

Introduce students to the philosophies/principles of lean thinking and provide a working knowledge of the supporting tools and techniques used;

Provide a practical opportunity to work as a team addressing lean principles and implementing and evaluating lean tools and techniques through the use of a physical simulation of a multi-product operations environment;

Provide students with opportunities to view current industrial practice via an industrial visit.


Learning Outcomes

(LO1) Demonstrate an understanding of the philosophy and principles of lean thinking;

(LO2) Demonstrate a working knowledge of the main tools and techniques used in the application of lean initiatives;

(LO3) Understand the application of lean tools and techniques within their appropriate operational contexts;

(LO4) Relate theory to industrial practice and recent developments.

(S1) Communication Skills: Students will have opportunities to develop written communication skills through group discussions and assignments;

(S2) Problem Solving and Decision Making: Students will be challenged to think critically about organisational issues and dilemmas. They will do this by gathering and synthesising information, analysing alternative perspectives and options and presenting a considered opinion or programme of action in their course assessment;

(S3) Numeracy Skills: Students will learn quantitative techniques. Students will have the opportunity to analyse and use financial and statistical data to support business decisions;

(S4) Information and Communication Technology Skills: Students will have opportunities to improve their ICT skills. Students will demonstrate skills in the use of software applications including word processing, visual presentations, data bases, spreadsheets and using the internet for information searches in the course;

(S5) Group Working Skills: Some work will require students to work in groups and manage the interaction and relationships with other group members. In doing so, they will gain experience in negotiation, persuasion, influencing and managing conflict;

(S6) Group Working Skills: Some work will require students to work in groups and manage the interaction and relationships with other group members. In doing so, they will gain experience in negotiation, persuasion, influencing and managing conflict.


Teaching and Learning Strategies

Teaching Method 1 - Virtual classroom hours (for online modules)
Notes: Number of hours per week, per student expected in the virtual classroom in discussion, dedicated to group work and individual assessment is 7

Teaching Method 2 - Non-classroom hours (for online modules)
Notes: Number of hours per week, per student expected for reading, research and other individual work to support engagement in the classroom is 13


Syllabus

 

Positioning Lean Thinking:-

Analyze challenges associated with implementation of Lean Thinking;

Analyze the relationship between Lean Thinking and management philosophy;

Analyze personal experiences with the challenges of implementing Lean Thinking;

Analyze personal experiences that illustrate the relationship between Lean Thinking and management philosophy.

Waste:-

Analyze sources and effects of waste in organizations;

Analyze measurement of waste by organizations;

Analyze solutions for eliminating waste in organizations;

Analyze personal experiences with waste in organization.

Change:-

Analyze ways for managing elements of change to support Lean Thinking objectives;

Analyze ways of managing change to overcome negative effects of implementing Lean Thinking;

Analyze personal and professional experience with managing elements of change to overcome resistance to change.

Value Streams:-

Create a v alue stream map;

Analyze ways for improving process efficiency;

Compare value streams;

Analyze risks of implementing Value Stream Mapping;

Analyze ways to reduce negative impact of implementing Value Stream Mapping on staff morale.

The Workplace:-

Analyse the applicability of the five S’s method for improving organizational environment;

Evaluate organisational workplace environment using the five S’s method;

Quality:-

Recommend poka-yokes;

Analyze the process of recommending poka-yoke;

Evaluate recommendations for poke-yokes.

Lean Supply Chain Integration:-

Analyze the shift in focus of competitive advantage to supply chains;

Analyze contributions of Lean supply chains to competitive advantage.

The Future of Lean:-

Evaluate the applicability of Lean Thinking principles to e-commerce;

Evaluate the future applicability of Lean Thinking;

Evaluate the relevance of insig hts to the future of Lean Thinking;

Analyze applicability of knowledge to career;

Analyze areas for improvement.


Recommended Texts

Reading lists are managed at readinglists.liverpool.ac.uk. Click here to access the reading lists for this module.